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Industry 4.0 tech advances improve efficiency in the warehouse

4 min read

Automation, machine learning, real-time data, and overall interconnectivity are all essential components of Industry 4.0(opens in a new tab). By linking physical production and operations with cyber-physical systems, the factory of the future will be able to optimize its processes and increase overall productivity. Welcome to the Fourth Industrial Revolution!

The journey from preventing inventory loss to improving production turnaround will revolutionize how goods are moved and distributed in any warehouse setting. The new technologies in use as part of this journey can also enhance sustainability by increasing energy efficiency, reducing emissions, and lessening the need for wasteful materials.

Cloud-based inventory

Cloud-based inventory can help improve efficiency in the warehouse by improving visibility into inventory. It provides access to all the inventories in one location, making it easier for managers to make decisions about balancing stock. And, because the information is in the cloud, it's accessible from any location, at any time.

Check out the other benefits of cloud-based inventory management:

  • Elimination of errors. Since the information is in a central location, it’s less likely for there to be data entry errors.
  • Real-time updates. When stock is updated in the cloud, everyone with access to the system will get the update in real-time. This helps ensure accuracy and prevents delays in processing orders.
  • Scalability and flexibility. With cloud-based inventory, the user can add or delete users, modify access levels, and make other changes to accommodate growing businesses.
  • Automation. Automated processes can speed up inventory management, from order placement to stock updates.
  • Convenience. Cloud-based inventory is accessible from any device, any time. Managers can access the system to review inventory status, place orders, and check order statuses.
  • Security. The cloud offers a high level of protection, essential for businesses that handle sensitive data.

Before making a switch in your inventory system, consider the unique requirements of your warehouse and factor them into your decision.

Artificial Intelligence and robotics

Robotic picking systems and artificial intelligence (AI) are additional Industry 4.0 tech advances that can improve warehouse efficiency. These order fulfillment systems use robotics, data, and software to automate all or parts of processes in a warehouse.

Pick-and-place robotics can be used in various ways depending on the product and the manufacturer's automation requirements. There are four primary applications for pick-and-place robotics:

  • Assembly: Robotic machines pick up a part from one conveyor belt and place it on another belt that leads to the next station.
  • Packaging: Robotic machines pick up a product from a packing table and place it in a shipping box.
  • Bin picking: A robotic arm first locates a bin on a storage rack before picking and placing the product in a tote or cart.
  • Inspection: Robotic machines pick a product from one conveyor belt and place it on another. While this process looks similar to the assembly application, the focus is on inspecting the product before it's packaged or shipped.

Handheld, portable, and mobile devices

Handheld and mobile devices have revolutionized the way warehouses operate by giving managers the real-time information they need to make automated decisions.

Printers

Mobile printing can help improve warehouse operations in many ways. By allowing users to print on-demand portable printer labels and integrating other solutions, such as warehousing management systems and radio frequency identification, mobile printing can help improve accuracy and speed in the warehouse.

Scanners

Warehouse employees can use mobile scanners to scan barcodes on picked and packed products. This helps improve accuracy and eliminates the need for employees to search for products on shelves.

Additionally, mobile barcode scanners can help reduce the margin of error associated with data entry. By automating data entry, portable scanners can improve the accuracy of inventory data and help warehouse managers make better decisions about stock allocation and product demand.

The Industrial Internet of Things (IIoT)

Numerous technologies have been introduced to cut costs, make warehouses more efficient, and improve accuracy. However, they must link together to operate flawlessly.

Enter the industrial internet of things (IIoT)(opens in a new tab), the network of physical objects, machines, sensors, and devices, connected to enhance operations, efficiency, management control, and the overall experience.

Labeling, recording, and mapping

Labeling and tracking all equipment is essential – and even more so when you’re upgrading or expanding your warehouse. Bringing in new devices? Be sure to label and register them with the network for monitoring and efficient use.

Recording

Recording includes tracking the movement and placement of machines, employees, and products in the warehouse. Use this information to improve the layout of the warehouse and help with future expansions and upgrades.

  • Forklifts: Connected forklifts allow managers to keep track of their fleet and where they are at any given time.
  • Conveyor belts: These need to be accurately mapped to ensure product accuracy and proper sequencing.
  • Heat shrink label printers: All parts, including heat shrink wire and cable labels, sleeves, and tubing, need to be accounted for in a proper inventory system.
  • Industrial label printers: Use these printers to record the location of the machine they are attached to, making it easier for managers to track inventory and less time-consuming for warehouse employees.
  • Pipe marker printers: These print self-adhesive vinyl pipe markers that identify a pipeline's contents.

When it comes to the future of the industrial sector, Industry 4.0 advancements will play a crucial role in improving efficiency.