Step 5: Proper Lockout Tools and Warning Devices
The fifth step of a compliant lockout program is to equip employees with the proper lockout tools and warning devices.
Proper and religious application of lockout hardware is the final determining factor of a lockout program’s success.
Having the right tools for the job is important no matter what your industry is; but when it comes to lockout safety, it’s critical that you have the most versatile and sure-fit lockout devices available for your employees.
Here are a few points to remember when selecting your lockout devices:
- You need to be able to effectively isolate all energy types at any of the myriad of electrical, valve and other shutoff points.
- Make sure to have the right circuit breaker, plug and related lockout devices for your electrical equipment.
- Be sure to have the optimal valve lockouts for your various gate-, ball-, plug- and butterfly valves.
Additionally, each employee authorized to perform lockout must have exclusive control of the locks they use. No worker should be able to open another worker’s lock.
Collectively, these lockout devices will assure the lockout procedure meets OSHA requirements and establishes responsibility and accountability among employees.
Shop for versatile and effective lockout devices
Brady offers a variety of versatile and effective lockout devices for a wide range of energy isolation types and methods. Brady has lockout devices that properly fit the great majority of lockable energy control points.

5-Step Plan for Creating an Effective Energy Control Program
Step 1: Develop and document a Written Lockout / Tagout ProgramStep 2: Equipment-Specific Visual Lockout Procedures
Step 3: Energy Control Point Identification
Step 4: Lockout/Tagout Employee Training and Communication
Step 5: Proper Lockout Tools and Warning Devices


Brady's lockout product solutions, compliance software and printer info is all available in the LOTO catalog.
Lockout/Tagout (LOTO) Webinar

Learn the four key components of a complete and effective LOTO program; learn about effective lockout products and ways to develop machine-specific procedures to optimize LOTO in the workplace.
(Nov 2010)


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Brady Worldwide, Inc.